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Saturday, December 3, 2022

Chicago Electric Auto Darkening Welding Helmet

Problem #: You Cant See Enough Of Your Weld

Chicago Electric Auto Darkening Welding Helmet unboxing and review

Theres nothing worse than having clear visibility, but not being able to see your weld. In other words, you wish you had just a little bit more width, so you didnt have to constantly turn your head or body, just to see the edge of your weld.

Solution : Choose Wider Lens

Luckily, many manufacturers make wide lenses that you can replace your lens with. These wide lenses are self-explanatory in the sense that theyre just wider than your average welding helmet lenses.Once you install a wider lens into your welding helmet you wont have to worry about turning your head or body just to see the far sides of your weld because you will be able to see everything!

Finding And Exposing The Battery

On the front of the lens casing, at the top, there appears to be a solar cell.

Over the years I had assumed naively that the helmet recharged over time with ambient light.

From experimentation I found that there are 2 additional photo sensors that sense and maintain the darkened state of the lens.

I decided then that there must be a battery or storage super-capacitor inside the lens that had died. Since the lens’s plastic casing is approximately 3/8″ thick, I guessed that it must use a coin cell type and looked for a reasonable location where they could have placed one.

I broke out my trusty dremel with my favorite attachment: A wheel arbor with a thin abrasive disk. This combination is very useful for all kings of fabrication and dissection of things.

As seen in the picture, I was lucky to find a coin battery on the first try. Using the dremel tool with a pinky finger or two for support on the table, cut out a shallow square shape approximately postage stamp-sized. Keep the square cutout piece of plastic to use later. The battery should be exposed. At this point make sure you identify and record the battery lead locations and polarity.

Now go out and get qty:2 2xAA or 2xAAA battery holders and qty:4 AA batteries from RadioShack or similar. The emphasis on qty:2 of these holders will be explained later.

Pay Attention To The Alert System

Helmets manufactured over the past few years usually come with a specific signal to alert the user of a drained battery. The alert shouldnt be on unless, of course, the battery has already drained or about to die very soon.

If yours is one of the advanced models, its low-battery alert should not come as a surprise. Fortunately, standard models these days have this feature as well. Check the user manual to know whether your helmet has this or not.

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Reviving An Autodarkening Welding Helmet

Reviving an AutoDarkening Welding Helmet:As an Instructables virgin, I decided to get started with sharing my experience with my Harbor Freight Auto-Darkening Helmet resurrection.

I use my mig welder all the time for quick fabrication of brackets etc. One dayI went out the the shop, fired up the welder, and donned my welding helmet. I then proceeded to start the weld and was surprised by the flash intensity. My auto-darkening helmet had always stepped in and attenuated the bright welding arc, but this time it didn’t.

My quick test then was to go outside with the helmet, look at the sun indirectly through the welding lens, while waving my hand in front of lens to create a variation in light hitting the front and sure enough, the lens darkened, but faded back to clear in a second or two.

Items required:

– A welding helmet that needs fixing of this sort.

– A dremel tool with arbor and abrasive cutting disks

– Hot Glue gun and glue sticks

– A soldering iron and solder

– 4AAA or 4AA batteries.

– Qty2 2-Cell holders for the batteries selected above.

Are They Worth It

CHICAGO ELECTRIC Red Design Auto Darkening Welding Helmet ...

Solar-powered helmets are usually lighter, so you can wear them for extended periods. Solar power technology can also preserve your batterys life because it does most of the work.

Therefore, we believe that auto-darkening welding helmets can be more economical than a full battery-powered helmet. Many helmets also use an auto-off feature, which ensures that you conserve energy.

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Page : Product Features

  • Page 7 Welding Helmet Slips a. Headband is not adjusted properly . WARNING: You must stop using the Auto-Darkening Welding Helmet IMMEDIATELY if any of the above mentioned problems cant be corrected. SKU 46092 For technical questions, please call 1-800-444-3353. Page 7…
  • Page 8 Dont immerse the lens in water or any other liquid. Never use abrasives, solvents or oil based cleaners. Dont remove the auto-darkening filter from the Auto-Darkening Welding Helmet. Never try to open the filter. Storage temperature: -13 to 167° F. SKU 46092 For technical questions, please call 1-800-444-3353. Shade Guide Chart Figure 2 Page 8…
  • Edinstry Solar Auto Darkening Welding Helmet Goggle Lens Welding Helmet Replacement Lens Welder Tool Kit

    as of November 29, 2021 12:02 pm


    • LARGE VIEW WINDOW: This welding lens has large view window, which provides clear and larger viewing perspective, and reduce fatigue of eyes.
    • SOLAR PANEL: With a solar panel to charge with battery of welding helmet which can prolong the service life of the helmet.
    • HIGHLY SENSITIVE: The solar auto darkening welding lens adopts sensitive arc sensor, which have a stable and reliable performance.
    • FAST RESPONSE: This welding lens has a fast response time and provides better protection for the welder.
    • PREVENTION OF OCCUPATIONAL DISEASES: You will have a good protection with this automation filter at working and prevent occupational disease.

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    How To Adjust Your Auto Darkening Welding Helmet

    Auto darkening welding helmets are one of the most useful tools for welders. After all, an auto darkening welding helmet limits the amount of steps and precautions welders have to use during welding to protect themselves. Lets face it: theres no way a welder could succeed without a great auto darkening welding helmet.

    The best feature of an auto darkening welding helmet is argumentatively the auto darkening feature. With this feature, your welding helmet will automatically change the amount of light your lens filters. In other words, you dont have to worry about manually changing the lenses.

    But, that doesnt mean that there arent other features you will have to adjust. Whether youre a beginner or professional welder, adjusting your welding helmet can be a challenge. Thats why we created a guide to help you adequately adjust your auto darkening welding helmet. So, continue below to learn our tips and tricks that makes adjusting your welding helmet extremely easy!

    Problem #: Weld Seems Too Bright

    Chicago Electric Red Design Auto-Darkening Welding Helmet – 2 Year Review (Harbor Freight)

    When you start doing more advanced welds, or even industrial grade welds, its easy for the torch and the overall weld to seem too bright. This can be alarming and scary for multiple reasons. At first, its shocking because you might think your auto darkening welding helmet is failing you or that youre doing something wrong because the weld is too bright. But, trust me when I say you shouldnt be alarmed.

    Solution : Use a Darker Shade

    Extreme brightness for advanced or industrial grade welds is completely normal. If you see too much brightness, even through your auto darkening welding helmet, then that most likely means youre using the wrong shade. Most modern auto darkening welding helmets come with a variety of shades, typically ranging from level nine to level thirteen.

    Although its recommended that every welder uses the darkest shade available, most welders choose a lighter shade to increase visibility. After all, this makes sense for beginner welders. But, once you begin practicing advanced stronger welds, its important for you to up the shade you use.

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    Caution To The Bidder:

    * Please keep in mind that all text is machine-generated, we do not bear any responsibility, and you should always get advice from professionals before taking any actions.

    * Please keep in mind that all text is machine-generated, we do not bear any responsibility, and you should always get advice from professionals before taking any actions

    Considerations When Purchasing An Auto

    Not all auto-darkening welding helmets are created equal. The size, shape, weight, and other features play a role in choosing the right helmet for your needs. Before buying a helmet, consider these criteria:

    • Safety Standards. Helmets should comply with nationally recognized safety standards.
    • In the United States, the industry standard for welding helmets is ANSI Z87.1. These standards are not mandatory for manufacturers to follow, so you will have to check the packaging to see if it complies.
    • The Occupational Safety and Health Administration sets out requirements for welding helmets in the workplace. If you hire welders for your business, you will need to make sure the helmets comply with OSHA standards.
    • Light Sensitivity Settings. Light sensitivity settings determine how much light it takes to activate the auto-darkening filter. Some models have these settings on the outside and others on the inside. The standard settings may be good for your needs but knowing how to adjust these settings is important to ensure you have the best protection for your project.
    • Viewing Area. Helmets have different sized viewing panels. For a wider peripheral vision, select a larger viewing area. The size of the viewing area is a personal decision based on a welders need, but be sure to consider it when purchasing a helmet.

    Related reading:Welding Helmets With Cheater Lens and Their Maintenance

    Related Reading:How to Charge a Solar Welding Helmet?

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    What Batteries Do You Need

    Older helmet models had fixed batteries, which means you couldnt replace or recharge them. Theyre cheaper because they are only designed to last a few years . After that, you need to buy a new helmet.

    Newer helmets either have rechargeable or replaceable lithium-ion batteries, which can last up to two years before needing to be replaced. Youd also be glad to know that its easy to replace the batteries.

    However, you will need to have spare batteries when the time comes. Rechargeable batteries work similarly you dont actually replace the battery, but you can plug the helmet into an outlet to recharge them periodically.

    It might also be a good idea to consider the warranty on the helmet itself. If the warranty is between seven and 10 years, you can be sure that the product is designed to last. Most fixed-battery welding helmets only give a one-year warranty, if that.

    How To Charge A Solar Powered Welding Helmet

    Blue Design Auto Darkening Welding Helmet

    If youre purchasing a new helmet, you need to find the right one for your needs. Look for a helmet that has control settings on the outside and inside. Also, consider one that is solar-powered, as well as battery-powered.

    When it arrives, you may need to charge it. You can do this one of two ways. You can leave it in the sunlight for a few hours to jumpstart the battery, or you can use more of the battery to start the helmet and let the first arc power it up.

    If you have a helmet that uses rechargeable batteries, you may need to charge the batteries fully before the helmets first use.

    If you dont plan to use the welding helmet often, it might be best to hang it in a sunny place, but never keep it in direct sunlight.

    When youre not using it, and it is off, or in grind mode, the sunlight will still keep it powered so that its ready to go the next time you need it.

    If it has been a while since you used the helmet and it doesnt have power on, even when you leave it near sunlight for a few hours, you need to replace the battery or recharge the batteries, depending on the style of helmet you have.

    Make sure that you use the same battery currently in the helmet or recharge the batteries according to the owners manual.

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    How Does A Solar Powered Welding Helmet Work

    A solar-powered, automatic-darkening welding helmet uses both battery and solar power. The battery is designed to power the hood or mask initially for when you start the welding arc.

    Once your arc is activated, UV light generated by the arc charges the solar panel for the welding hood, which then powers all the electronics. Therefore, you dont have to weld in the hot sun to get a charge.

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    User Manual For The Device Chicago Electric Auto Darkening Welding Helmet 67854

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